Our Technology in Action
Witness the precision and innovation of SmartForge Polymers technology
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Your partner for precision & speed beyond the limits in plastic forging
SmartForge Polymers - Precision Molding, Perfect Bonding
We have developed two groundbreaking technologies - in injection molding and precision bonding. These are fundamental manufacturing breakthroughs.
These technologies enable us to achieve higher precision at lower cost and faster speed than has ever been done before.
Our integrated process covers everything from high precision micro-molding to automated high strength, zero leak bonding.
Consistent, repeatable micron-level precision.
Ultra-low shrinkage and zero draft angle capability.
High transparency and smooth microchannels with molds featuring with 10 nanometre average roughness.
Zero leakage and no deformation for perfect final assemblies.
From design to reality in days.
Witness the precision and innovation of SmartForge Polymers technology
From design to prototype in days, not months.
Scale prototypes to production with immediate scalability.
Ready to revolutionize your manufacturing process? Let's discuss how SmartForge Polymers can accelerate your innovation.
30-minute discovery call to understand your project requirements
Specifications:
Applications: Advanced microfluidics for medical diagnostics and research applications.
Manufacturing Excellence: High-precision mold for manufacturing spiral blood separators with exceptional surface quality
Technical Achievement: This demonstrates our ability to create ultra-precision molds with mirror-quality finishes and perfect geometric accuracy for critical medical applications.
Specifications:
Applications: Complex microfluidic systems requiring precise control and multiple valve operations.
Integrated Interface Design: Precision mold for multi-inlet blood separator with diverse connection capabilities
Technical Achievement: This showcases our capability to integrate multiple interface types in a single precision mold, enabling complex fluidic connections in one manufacturing step.
Injection Molded Medical Device: 2mm polycarbonate spiral blood separator demonstrating precision molding across varied feature scales
Technical Achievement: This demonstrates our injection molding expertise for complex geometries with high aspect ratios, precise spiral features, and the ability to maintain dimensional accuracy across dramatically different feature sizes within a single molded part.
Microscope View: Adhesive-free bonded blood separator showcasing ultra-precise microchannel geometry
Technical Achievement: This analysis demonstrates our ability to create ultra-precise microchannels with perfect bonding and dimensional accuracy at the microscale level.